100kN Toughened Glass Suspension Insulator U100BP/146M
Short Description:
The shape and layout of the umbrella skirt can effectively reduce wind resistance, and the wind load it bears is significantly reduced compared to traditional insulators in strong wind environments. For example, the use of aerodynamic insulators on transmission lines in windy coastal areas or high mountain tuyere locations can greatly reduce the lateral wind pressure on towers.
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| High Voltage aerodynamic Insulator tempered glass insulator U100BP/146M Glass insulator is a special insulation component used in overhead transmission lines to provide insulation and support for wires. Glass insulator is including standard type, pollution resistant type, DC type, spherical type, aerodynamic type, ground wire type, and contact network for electrified railways The shape design of the aerodynamic insulator conforms to the principle of aerodynamics. |
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Structural composition:
Glass insulators are usually composed of iron caps, tempered glass pieces, and steel feet, which are bonded together with cement adhesive.
Jiangxi Huayao electric Co.,ltd produce standard type glass insulator 40-550Kn, Pollution resistant type 70-400Kn, mutil-umbrella type 120-330kN, Glass insulator aerodynamic type 120-300kN, ground wire type.
The special shape of this insulator can also guide the air flow, so that the air flow on the surface of the insulator is more smooth. When the air flow passes by, it can quickly take away the water vapor generated on the surface of the insulator due to moisture and other reasons, and reduce the moisture on the surface of the insulator, thereby reducing the flashover risk caused by the humid environment.
| Main technical parameters (GB and IEC) for open air profile toughened glass insulator | |||||||||||
| Type | Diameter D(mm) | spacing H (mm) | creepage distance L(mm) | size of coupling (mm) | Mechnical failing load (kN) | Mechnical routine test (kN) | Power frequency withstand voltage DRY (kV) | Power frequency withstand voltage WET (kV) | lighting impulse withstand voltage (kV) | Min power frequency puncture voltage (kV) | Net weight per unit (kg) |
| U70BP/146M | 380 | 146 | 365 | 16 | 70 | 35 | 55 | 45 | 90 | 130 | 5.3 |
| U100BP/146M | 380 | 146 | 365 | 16 | 100 | 50 | 55 | 45 | 90 | 130 | 5.3 |
| U120BP/146M | 380 | 146 | 365 | 16 | 120 | 60 | 55 | 45 | 90 | 130 | 5.4 |
| U160BP/155M | 420 | 155 | 380 | 20 | 160 | 80 | 60 | 50 | 95 | 130 | 7.2 |
| U210BP/170M | 420 | 170 | 380 | 20 | 210 | 105 | 60 | 50 | 95 | 130 | 7.3 |
| U240BP/170M | 420 | 170 | 380 | 24 | 240 | 120 | 60 | 50 | 95 | 130 | 7.5 |
| Product name: Glass insulator | Model number: U100BP/146M |
| Material: fiberglass | Application: high voltage |
| Rated voltage: 33kV | Product name: high voltage insulator |
| Brand name: Huayao | Usage：Transmission lines |
| Application: insulation | Rated voltage: 12kV |
| Place of origin: Jiangxi, China | Certificate:ISO9001 |
| Standard: IEC60383 | Color: Jade green |
Product Details
| 100kN standard disc suspension glass insulator U100BP/146M Place of Origin: China Brand name: HUAYAO Certification: ISO9001 Daily output: 10000 pieces Payment & Shipping Minimum Order Quantity: 10 piece Packaging Details: normal export packaging Supply Ability: 50000pcs Delivery Port: Ningbo,Shanghai Payment term: TT, L/C, FCA |
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Quick Detail
Glass open profile Suspension Insulators U100BP/146M
Dimensions Mechanical Values Electrical Values Radio Influence Voltage Data Packing and Shipping Data |
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Huayao advantage products are glass insulators with a capacity of 40kN-550kN, which can meet the requirements of 10kV-500kV ultra-high voltage and extra high voltage transmission and transformation lines.
Huayao strictly complies with GB, ANSI, BS, DIN, AS, IEC standard designs, applicable to power transmission lines and substations.
Huayao has established a production line for ultra-high voltage tempered glass insulators with advanced production technology by introducing world-class production and testing equipment from Germany, Italy, and other countries. It has the ability to produce over 6 million pieces of AC and DC glass insulators annually.
The Production process flow:
The production process of glass insulators in Jiangxi Huayao Electric Co.,Ltd is as follows:
Mix raw material=>melt glass liquid=>press to glass insulator shape=> tempering treatment=>cold and shock test=> Glue assembly=> routine test and other test=> Finished products package.
Standard of glass insulator:
The tests have been performed in accordance with:GB/T1001.1-2021 Insulators for overhead lines with a norminal voltage above 1000V Part1: Ceramic or glass insulator units for a.c. systems Definitions, test methods and acceptance criteria (IEC 60383-1:2021 MOD)
GB/7253-2019 Insulator for overhead lines with a nominal voltage above 1000V-Ceramic or glass insulator units for a.c. systems-Characteristics of insulator units of cap and pin type (IEC 60305:2021 MOD)
IEC 60383-1:2023 Insulators for overhead lines with a norminal voltage above 1000V
IEC 60120:2020 Dimensions of ball and socket couplings of string insulator units
Jiangxi Huayao electric Co.,ltd strictly compliance with above standard. We do the factory test report as above standard.
Huayao always do following test for each products:
1.Verification of the Dimensions
Surface defects: the surface of the glass insulator shall be smooth and free of creases, pores, cracks, lack of glaze, spots, burning marks and other defects. The diameter of bubbles in the glass parts shall not be greater than 5mm.
Overall dimensions: Overhead line insulators with nominal voltage higher than 1000V Part I: Porcelain or Glass Insulator Components for AC Systems-Definitions, Test Methods and Judgment Criteria GB/T 1001.1-2003 and other standards to ensure that the iron caps, insulators and steel legs of the insulators are on the same axis without obvious skew
2. Verifications of Displacements
3. Locking system test
4. Galvanized test
According to JB/T 8177-1999 and other standards, the thickness of galvanized layer shall be measured by magnetic thickness gauge, which shall meet the thickness requirements specified in the standard to ensure good corrosion resistance of metal acce
5. Thermal shock test
6. Mechanical Failing Load Test
According to GB/T 1001.1-2003 and other standards, apply a certain mechanical tension or pressure to the insulator until it is damaged, and measure its damage load value to check whether the mechanical strength of the insulator meets the design requirements to ensure that it is in normal operation and certain overload. Mechanical damage will not occur under the condition
7.Power frequency puncture withstand test
According to GB/T 772-2005 and other standards, the insulator is placed in the specified high and low temperature cycle environment. After multiple cycles, check whether its appearance, insulation performance and mechanical performance have changed, and check its stability and reliability under different temperature conditions, so as to simulate the temperature change that the insulator may experience in actual operation.
Package of the glass insulator
Standard export wooden cases Non fumigation wooden box
Customer visit：
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