Manufacturer of Long Rod Porcelain Insulators for Power Systems
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Product Main Parameters
| Parameter | Value |
|---|---|
| Diameter | 121 mm |
| Height | 95 mm |
| Creepage Distance | 178 mm |
| Cantilever Strength | 11.4 kN |
| Dry Flashover Voltage | 55 kV |
| Wet Flashover Voltage | 30 kV |
Common Product Specifications
| Specification | Details |
|---|---|
| Material | Porcelain |
| Application | Medium Voltage |
| Standard | IEC60383 |
| Color | Brown/White |
Product Manufacturing Process
The manufacturing of long rod porcelain insulators involves a series of precise steps, beginning with the careful selection of raw materials. These materials are mixed to form a blank shape, which is then meticulously dried. Subsequent glazing ensures a smooth finish that enhances insulation properties. The glazed blanks are fired in a kiln to achieve the required strength and durability. After firing, metal fittings are attached to the insulator body through gluing or mechanical assembly. Each insulator undergoes rigorous testing to ensure compliance with industry standards before being packed for shipment. This detailed process guarantees high performance and the reliability of each insulator.
Product Application Scenarios
Long rod porcelain insulators are pivotal in numerous high-voltage applications. They are extensively utilized in power transmission lines, offering critical support to overhead conductors. Their durability and electrical performance also make them suitable for railway electrification projects, where they uphold the overhead wires for electrified tracks. Furthermore, these insulators play a vital role in substations, ensuring the insulation of high-voltage equipment and conductors. Their ability to withstand environmental stresses makes them ideal for diverse climatic conditions, ensuring uninterrupted power delivery and system stability.
Product After-Sales Service
Our commitment to customer satisfaction extends beyond the point of purchase. We provide comprehensive after-sales support that includes technical assistance, warranty services, and product replacements if necessary. Our dedicated team is available to address any concerns and ensure that our insulators continue to meet the highest performance standards throughout their lifespan.
Product Transportation
Our insulators are packaged with care to prevent damage during transit. We employ robust packaging solutions that meet international shipping standards, ensuring that products are delivered in optimal condition. We offer flexible shipping options to suit customer needs, including delivery to major ports such as Ningbo and Shanghai.
Product Advantages
- Durability: Our porcelain insulators are designed to endure extreme mechanical and environmental stresses.
- Electrical Performance: Superior dielectric properties prevent electrical losses and minimize risks of arcing.
- Environmental Resistance: A glazed surface enhances pollution and chemical resistance.
- Mechanical Strength: Robust constructions ensure high tensile and compressive strength.
Product FAQ
- What materials are used in manufacturing long rod porcelain insulators? Our insulators are made from high-quality porcelain known for its excellent insulating properties and mechanical strength.
- What is the primary function of these insulators? They support and separate electrical conductors, preventing current leakage and maintaining system stability.
- Are these insulators suitable for high-voltage applications? Yes, they are designed to support high-voltage transmission and distribution lines.
- How do these insulators withstand environmental conditions? The porcelain material is highly resistant to temperature fluctuations and weather conditions, ensuring reliability in diverse environments.
- What standards do your products comply with? Our insulators comply with IEC60383 standards, ensuring top-notch quality and safety.
- Can these insulators be customized? Yes, we offer customization options to meet specific client requirements.
- What is the typical lifespan of these insulators? With proper handling, they can last for decades, minimizing maintenance costs.
- Are your insulators tested before dispatch? Yes, each insulator undergoes stringent testing to ensure compliance with industry standards.
- Do you offer technical support for installation? Yes, our team provides technical guidance and support for installation.
- What shipping options do you offer? We offer flexible shipping options to major international ports, ensuring timely delivery.
Product Hot Topics
- Ensuring Power Stability with Porcelain Insulators Our long rod porcelain insulators play a crucial role in maintaining stability across power networks. Their ability to withstand high voltages and environmental stresses makes them indispensable in modern infrastructure. As a manufacturer of these insulators, we ensure that every piece meets rigorous standards to deliver exceptional performance even in challenging conditions.
- Sustainable Manufacturing Practices As a responsible manufacturer, we prioritize sustainable practices in producing long rod porcelain insulators. Our production facilities utilize efficient processes to minimize waste and environmental impact. This commitment to sustainability not only aligns with global environmental goals but also ensures that our products are both high-quality and eco-friendly.
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