Factory Pin Type Glass Insulator UG210B170 Double-umbrella

Product Details

Common Product Specifications

Product Manufacturing Process

The manufacturing of pin type glass insulators involves several critical stages to ensure high quality and reliability. The process begins with the careful selection and screening of raw materials, which are then automatically batched. This is followed by the melting of the materials in high-efficiency kilns, ensuring uniform heating and blending.

The molten glass is then pressed and shaped into the desired insulator form. Advanced tempering techniques enhance the mechanical strength and thermal stability of the products. Post-tempering, the insulators undergo cold and hot shock treatments to further improve durability under environmental stressors. Homogenization treatments follow, ensuring consistency in the material properties throughout each unit.

After shaping and tempering, each insulator is meticulously glued, maintained, and inspected for quality assurance. Lastly, the insulators are carefully packaged for delivery, minimizing the risk of damage during transportation to various global locations. The end-to-end manufacturing process is characterized by stringent quality controls, meeting international standards and ensuring product reliability.

Product Application Scenarios

Pin type glass insulators are predominantly used in electrical distribution and transmission systems. Their primary function is to support and insulate overhead power lines, preventing unwanted current flow to the ground. This makes them indispensable components in both rural and urban electrical infrastructure projects.

The design efficacy of these insulators enables their use in medium voltage lines, typically ranging from a few kilovolts to 69 kV. They are well-suited for supporting conductor lines across long horizontal spans, ensuring versatility across different terrains and weather conditions. Additionally, the characteristics of glass—such as high dielectric strength and weather resistance—make these insulators ideal for various climates, contributing to reliable power transmission across the globe.

Product After-Sales Service

• Comprehensive warranty policy covering manufacturing defects.
• Dedicated customer support for troubleshooting and technical assistance.
• Accessible online support portal for quick resolution of queries.
• Optional extended service packages for long-term maintenance.
• On-site inspection and optimization services upon request.
• Regular updates and product information dissemination to clients.
• Efficient spare parts supply chain for minimal downtime.

Product Transportation

We ensure secure and efficient transportation of our pin type glass insulators from the factory to the desired location. All products are packaged in compliance with international shipping standards, minimizing the risk of damage during transit. Options for various shipment methods, including sea, air, and land, are available to suit different customer needs. We prioritize timely delivery, leveraging our strategic partnerships with logistics services to ensure prompt and reliable transportation globally.

Product Advantages

• Excellent resistance to weathering and environmental conditions.
• High dielectric strength suitable for medium to high voltage applications.
• Transparent material allows for easy defect detection.
• Long lifespan with minimal maintenance required.
• Recyclable materials contribute to environmental sustainability.

Product FAQ

• Q: What are the primary materials used in factory pin type glass insulators?
  A: The primary materials include tempered glass for the body, metal pins, and cement for integration, ensuring excellent strength and insulating properties.
• Q: How does glass compare to other insulator materials?
  A: Glass offers superior dielectric strength and weather resistance compared to materials like polymers or ceramics, making it an excellent choice for high voltage applications.
• Q: Are these insulators suitable for all weather conditions?
  A: Yes, the insulators are designed to withstand various environmental stressors, including extreme temperatures, humidity, and UV exposure, making them ideal for diverse climates.
• Q: What provisions are there for maintenance?
  A: The transparent nature of glass permits easy visual inspections, allowing prompt identification of any defects for timely maintenance interventions.
• Q: What voltage levels can these insulators withstand?
  A: The UG210B170 model can handle dry power-frequency withstand voltages of 85kV and wet voltages of 45kV, suitable for medium to high voltage lines.
• Q: How are these insulators shipped?
  A: Insulators are shipped using secure packaging that meets international standards, ensuring they reach the destination in optimal condition.
• Q: Is there a warranty offered?
  A: Yes, we offer a comprehensive warranty covering manufacturing defects, with additional extended service packages available upon request.
• Q: How do I order these insulators?
  A: Orders can be placed directly via our sales team or through our website, with minimum order quantities applicable.
• Q: What customization options are available?
  A: We offer customization in design and specifications to meet specific client requirements, ensuring versatility in application.
• Q: How does the factory ensure quality control?
  A: We implement stringent quality control measures at every production stage, from raw material selection to the final inspection before dispatch.

Product Hot Topics

• Insulator Efficiency in Power Systems
  Enhancing the efficiency of power systems begins with choosing the right components, and factory pin type glass insulators are at the forefront. These insulators deliver high dielectric strength and low maintenance needs, proving critical in efficiently sustaining long-distance power transmission. Through continuous innovation in manufacturing and design, these insulators contribute significantly to reducing energy loss and ensuring stable grid operations.
• Environmental Sustainability of Glass Insulators
  Factory pin type glass insulators excel in sustainability due to their recyclable nature. Unlike polymer insulators that may pose disposal challenges, glass insulators can be completely recycled, minimizing the environmental footprint. This sustainable attribute, combined with their long lifespan, positions glass insulators as viable solutions for eco-conscious utilities and infrastructure projects seeking to lower their environmental impact.
• Ensuring Durability Under Harsh Conditions
  The durability of factory pin type glass insulators is unparalleled, withstanding diverse environmental conditions. From icy temperatures to intense UV radiation, these insulators maintain their insulating properties without degradation. This reliability factor is essential for power providers operating in regions with harsh climates, offering peace of mind and continuous operation without interruption.
• Advancements in Insulator Manufacturing Technology
  The introduction of high-tech manufacturing processes in the production of factory pin type glass insulators has set new standards for quality and performance. Integrating advanced tempering techniques and precise quality control measures, manufacturers ensure these insulators meet stringent international standards. This technological prowess guarantees superior product performance, enhancing the reliability of power systems worldwide.
• Cost-Benefit Analysis in Choosing Glass Insulators
  While initial costs for glass insulators may be higher than alternatives, a comprehensive cost-benefit analysis reveals their long-term advantages. Their longevity and minimal maintenance significantly lower lifecycle costs, offering a return on investment that is favorable for both utilities and large-scale infrastructure projects. This economic advantage, coupled with their superior performance, underscores their value in contemporary power systems.
• The Role of Glass Insulators in Smart Grids
  As smart grids become the foundation of modern power systems, the role of reliable components like factory pin type glass insulators becomes pivotal. Their ability to withstand higher voltages and environmental stressors makes them essential for the efficient operation of smart grids. Their integration into these advanced systems supports the delivery of stable and high-quality electrical power to end-users.
• Safety and Risk Mitigation with Glass Insulators
  Safety is a paramount concern in electrical systems, and factory pin type glass insulators contribute significantly to risk mitigation. Their superior insulating properties prevent accidental electrical discharges, safeguarding both infrastructure and personnel. Additionally, their transparency allows for easy visual inspections, enabling early detection of potential issues and proactive maintenance measures.
• Global Demand Trends for Glass Insulators
  With increasing infrastructure investments, the demand for quality insulators, especially factory pin type glass variants, continues to rise. Emerging markets in Asia, Africa, and Latin America are driving this demand, seeking reliable components to support robust energy distribution networks. This upward trend highlights the critical role these insulators play in global electrification efforts.
• Customizing Glass Insulators for Specific Applications
  Factory pin type glass insulators offer customization options to meet diverse application needs, from small rural setups to large urban grids. By tailoring the design and manufacturing processes, manufacturers can address specific requirements, ensuring optimal performance and reliability. This adaptability makes glass insulators a preferred choice across varied infrastructure projects.
• Integration Challenges and Solutions in Installing Glass Insulators
  While the installation of factory pin type glass insulators might present challenges due to their brittleness, strategic handling, and installation practices mitigate these risks. Employing trained personnel and using advanced installation equipment ensures successful integration of these insulators into the power distribution infrastructure, maximizing their operational benefits and longevity.

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