Factory-Made Premium Glass Disc Insulator U160B/155

Product Main Parameters

Common Product Specifications

Product Manufacturing Process

The manufacturing of glass disc insulators involves precise quality control procedures. The production begins with the selection of raw materials, followed by melting and pressing processes. The glass is tempered, which enhances its mechanical strength. Each insulator undergoes a cold and hot shock treatment and homogenization to ensure uniformity. The final assembly includes cementing metal caps and pins securely. Quality checks are conducted at each stage to ensure that the insulators meet international standards, ensuring durability and reliability for high-voltage applications.

Product Application Scenarios

Glass disc insulators are crucial in high-voltage transmission lines and substations. They provide essential insulation and mechanical support, preventing current leakage and maintaining efficient electricity distribution. Due to their durability and resistance to environmental factors, they excel in regions with high pollution or extreme weather conditions. Their use is particularly strategic in industrial areas and for commercial projects requiring stable and dependable electrical infrastructure. Their design accommodates various voltage levels, making them versatile for different electrical systems.

Product After-Sales Service

• 24/7 customer support hotline.
• Replacement policy for defective units.
• Comprehensive installation and maintenance guide.

Product Transportation

• Secure packaging in wooden cases with pallet support for safety.
• Global shipping with options for expedited delivery.

Product Advantages

• Durability: Factory-produced glass disc insulators are robust and long-lasting.
• Maintenance: Their self-cleaning surface minimizes upkeep requirements.
• Inspection: Transparency facilitates easy defect detection.
• Performance: Operates efficiently even under harsh conditions.

Product FAQ

• What is the typical lifespan of a glass disc insulator? Glass disc insulators from our factory typically last 30 years or more, depending on environmental conditions and maintenance practices.
• How does the factory ensure the quality of each glass insulator? We employ rigorous quality checks at every stage of production, including material selection, manufacturing, and final inspection before dispatch.
• Can glass disc insulators be used in high pollution areas? Yes, their design and manufacturing make them ideal for high pollution environments, maintaining performance without frequent cleaning.
• What standards do your insulators comply with? Our factory-produced glass disc insulators meet GB, ANSI, BS, DIN, AS, and IEC standards.
• Are replacement parts available if damage occurs? Replacement parts and full units are readily available from the factory to ensure minimal downtime.
• What is the weight of the U160B/155 model? The U160B/155 model weighs 6.3 kg per unit, facilitating easy handling and installation.
• How are the insulators packaged for shipping? Insulators are packed in wooden cases and placed on pallets to ensure secure transport to any global destination.
• Is there a minimum order quantity for factory orders? The minimum order quantity is 10 pieces, allowing flexibility for different project sizes.
• What is the delivery time for international orders? Delivery times vary depending on location but typically range from 4 to 6 weeks, including customs processing.
• Can the insulators handle rapid temperature fluctuations? Yes, factory-produced glass disc insulators are designed to withstand rapid temperature changes without damage.

Product Hot Topics

• How has the factory improved the design of glass disc insulators over the years? Our factory continually invests in R&D to enhance the design of glass disc insulators, focusing on increasing their mechanical and electrical performance. Advances in material science and production technology have led to insulators that can withstand greater mechanical loads and environmental stresses, ensuring that they meet the evolving needs of modern power systems.
• What innovations are being explored in the factory for future glass disc insulator models? Our ongoing research at the factory is exploring the integration of smart technologies into glass disc insulators. By embedding sensors that monitor environmental conditions and electrical performance, these advanced insulators could provide real-time data to power grid operators, enhancing the reliability and efficiency of electricity distribution.
• How does the factory ensure sustainability in its production processes? Sustainability is a key focus for our factory, with efforts centered on reducing waste and energy consumption. We utilize scrap glass in our production process and have implemented water recycling systems. Moreover, our natural gas-fueled kilns produce lower emissions, aligning with our commitment to environmentally responsible manufacturing.
• Why are factory-manufactured glass disc insulators preferred in high-voltage applications? Our factory-manufactured glass disc insulators are preferred due to their superior dielectric strength and resilience to environmental factors. Their transparency allows for easy inspection, a critical factor in maintaining safe and efficient high-voltage transmission systems. Additionally, their ability to self-clean minimizes maintenance needs.
• What challenges does the factory face in exporting glass disc insulators? Exporting glass disc insulators involves navigating complex logistics, including international shipping regulations and customs clearance. Our factory has established robust partnerships with logistics providers and ensures compliance with international standards to facilitate smooth export processes, ensuring that our products reach global markets efficiently.
• How does the factory cater to custom requirements for glass disc insulators? Our factory is equipped to handle custom orders, allowing customers to specify parameters such as voltage ratings and mechanical load requirements. We work closely with clients to develop insulators that meet specific project needs, providing tailored solutions without compromising on quality or performance.
• What role does the factory play in the global electrical industry? As a leading manufacturer, our factory plays a pivotal role in the global electrical industry by supplying high-quality, reliable glass disc insulators that are essential for the construction and maintenance of power transmission infrastructures. Our commitment to quality and innovation supports the stable operation and development of power systems worldwide.
• How does the factory maintain competitive pricing for glass disc insulators? Competitive pricing is achieved through efficient production processes and economies of scale at our factory. By controlling the entire manufacturing process from raw material acquisition to final assembly, we minimize costs and pass these savings on to our customers, ensuring that we provide affordable yet high-quality insulators.
• Can factory-produced glass disc insulators withstand extreme environmental conditions? Yes, our factory-produced glass disc insulators are designed to perform reliably in extreme conditions, including high pollution, heavy rainfall, and intense UV exposure. Their robustness and self-cleaning properties make them ideal for challenging environments, ensuring uninterrupted electrical service.
• How does the factory address the global demand for glass disc insulators? To meet global demand, our factory has expanded its production capacity through technological upgrades and the establishment of additional production lines. Strategic partnerships with international distributors further extend our market reach, allowing us to supply glass disc insulators to more than 40 countries worldwide.

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