WHO WE ARE
Jiangxi Huayao Electric Co.,Ltd.was established in 2023 and is headquartered in the Industrial Park of Shangbu TownLuxi County,Pingxiang City,Jiangxi Province.the company occupies an area of 47 acres,with a total construction area of 17,200 square meters,and currently employs over 150 staff members.
The company is committed to building a world class glass insulator production base.By intro ducing advanced production equipment and precision testing instruments from countries such as Germany and Italy,we have established an internationally leading production line for ultra high voltage(UHV)and extraigh voltage(EHV)toughened glass insulators,with an annual production capacity of up to 6million pieces of AC and DC glass insulators.
As a professional manufacturer of high end insulators,we specialize in producing a full range of glass insulator products from 40kN to 550kN,comprehensively meeting the construction needs of 10kV-500kV ultra high voltage and extra high voltage transmission lines.All products strictly adhere to international authoritative standards such as the International Electrotechnical Com mission(IEC),National Standards(GB),and American National Standards Institute(ANSI).We have developed a complete product system,including standard type,pollution resistant type, and aerodynamic type.
Upholding the business philosophy of "innovation driven,quality first,"we are determined to become a global leader in the glass insulator manufacturing industry.The company is not only dedicated to creating exceptional value for customers but also actively promotes the sustainable development of the industry.We sincerelyinvite domestic and international partners to join our global marketing network and establish long-term,stable strategic partnerships.We welcome cli- ents from all sectors to visit and discuss business opportunities,working together to create a bright future.
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Huayao integrates R&D, production, sales and solutions into one.
WHAT WE DO
Huayao advantage products are glass insulators with a capacity of 40kN-550kN, which can meet the requirements of 10kV-500kV ultra-high voltage and extra high voltage transmission and transformation lines.
Huayao strictly complies with GB, ANSI, BS, DIN, AS, IEC standard designs, applicable to power transmission lines and substations.
Huayao obtain type test report for products from Xi’an high voltage Apparatus research Institute Co.,ltd, Jiangxi Ceramic testing Center National ceramic product quality inspection and testing center etc.
Huayao welcome customer appoint third-party such as Intertek, BV, SGS etc for inspection of goods.
Huayao has established a production line for ultra-high voltage tempered glass insulators with advanced production technology by introducing world-class production and testing equipment from Germany, Italy, and other countries. It has the ability to produce over 6 million pieces of AC and DC glass insulators annually.
Huayao has established 1 natural gas electric melting glass insulator kilns with a melting area of about 50 ㎡, equipped with advanced tempering machines, cold and hot shock lines, homogenization treatment lines and other major production equipment, and has set up two modern production lines.
Huayao control the quality starting from the careful screening of raw materials and automatic batching, every link follows a strict technological process, from melting to pressing, from uniform tempering to cold and hot impact, homogenization treatment, to subsequent gluing, maintenance, inspection and packaging, until the final product leaves the factory.
Huayao win the recognition of customers at home and abroad with excellent quality, affordable prices, good corporate reputation, and first-class service.
Huayao products are widely used in many key fields such as power transmission and power grid construction, and contribute an indispensable force to ensure the stable operation of the national power system.
Huayao products have been exported to more than 40 countries and regions such as the Middle East, South Africa and Southeast Asia, and have won high praise and trust from international customers.
Huayao’s business philosophy of "quality first, customer first, innovative development, and win-win cooperation", continue to increase R & D investment, improve product quality, expand market share, and strive to build a world-leading glass insulator and electrical equipment manufacturing company, and make greater contributions to promoting the development of the global electrical industry.
As one of the few glass insulator manufacturers in China, we are not only a manufacturer in the power industry, but also a reliable partner, committed to providing safe, efficient, and high-quality glass insulator solutions for the world.
WHY CHOOSE US
- 1.Hi-Tech Manufacturing Equipment
Our core manufacturing equipment is imported directly from Germany, Italy. ensure high efficiency and high-quality products.
2. Factory direct price
We are a glass insulator direct factory, we are not an assembly factory.
We can control the price from raw material to finished price, each step we use superior quality, but we control the cost for each step so that customer can win the market. We can reach win-win profit.
3.Large production capacity, short delivery time.
Huayao has the ability to produce over 6 million pieces of AC and DC glass insulators annually. We can meet customer short delivery time request. We prepare some stock for common type glass insulator.
4.Strict Quality Control
Huayao control the quality starting from the careful screening of raw materials and automatic batching, every link follows a strict technological process, from melting to pressing, from uniform tempering to cold and hot impact, homogenization treatment, to subsequent gluing, maintenance, inspection and packaging, until the final product leaves the factory.
Huayao strictly complies with GB, ANSI, BS, DIN, AS, IEC standard designs, applicable to power transmission lines and substations.
Huayao obtain ISO9001 quality management system, ISO45001 occupation health and safety management system, and other related certifications.
Each pieces insulators will do routine tensile load test, if one is broken, then it will be drop out, and we will trace the problem.
5.Corporate Culture
Huayao’s business philosophy of "quality first, customer first, innovative development, and win-win cooperation", continue to increase R & D investment, improve product quality, expand market share, and strive to build a world-leading glass insulator and electrical equipment manufacturing company, and make greater contributions to promoting the development of the global electrical industry.
MANAGEMENT ADVANTAGES
Jiangx Huayao Electric Co.,Ltd. has deeply integrated digital technologies with modern man-agement philosophies, constructing a dual-drive system of "Intelligent Control Management + Agile Response"to establish an industry benchmark for glass insulator manufacturing gover-nance.Through seamless integration of ERP, MES, and CRM systems, we achieve full-chain data connectivity from raw material traceability to end-user services, accelerating critical deci-sion-making response speed by 60%.
The innovative "Honeycomb-style"Cross-functional Collaboration Mechanism dismantles tradi-tional barriers between productionR&D, and QA departments, compressing customized order de-livery cycles to one-third of the industry average.Our Talent Empowerment Cloud Academy deliv- ers 2,000+annual training hours in smart manufacturing specialization, achieving 100%digital skill certification coverage for mission-critical positions.
This Industry 4.0-infused management paradigm continuously strengthens competitive moats across three strategic dimensions:
Quality Governance: Real-time process control via cyber-physical systems Energy Efficiency Management. AI-powered consumption pattern optimization Client Responsiveness: Predictive service models enabled by big analytics.
TECHNICAL ADVANTAGES
Jiangxi Huayao Electric Co.,Ltd.speciaizes in the R&D and manufacturing of glass insulators.With a core focus on precision intelligent manufacturing systems and full chain service capabilities,we deliver secure and reliable insulation solutions for global power transmission and distribution projects.
Precision Intelligent Manufacturing System for Specialty Glass
Leveraging proprietary toughened glass insulator technology developed through autonomous R&D,we have established fully automated electric melting furnace production lines enabling digital control of 1400 ℃high temperature melting processes.Our MES system monitors 18 core procedures including glass forming,tempering heat treatment,and cement potting assembly,achieving critical parameter precision at 0.01mm level accuracy.Compliance is ensured with international standards IEC60383 and GB/T 1001(Chinese National Standard).The proprietary "Three Stage Quality Interception"system incorporates 23 quality checkpoints featuring X ray flawdetection and ultrasonic testing.
Full-Chain Green Manufacturing Management
Utilizing natural gas clean energy systems integrated with waste heat recovery devices,our energy con sumption per unit product is 22%below national standards.A traceability system governs raw materials in cluding quartz sand and zinc rings,with key material inspection benchmarks exceeding industry requirements by 15%.I5014064 carbon footprint certified products demonstrate 30%reduction inlifecycle carbon emissions.
Guided by our mission "insulation Safeguards,Empowering Connectivity"we continuously enhance the value chain from material innovation to scenario specific services,delivering comprehensive lifecycle as surance for grid infrastructure development.
LEADER 'S CARE
Jiangxi Huayao Electric Co.,Ltd.18,000-Ton Annual Production Digital GlassInsulator Production Line Project
As a key investment project in Luxi County,this initiative focuses on the R&D,production,and sales of glass insulators for power transmission and distribution lines.The project commenced construction in January 2024,achieved full com- pletion and operational status byJune 2024,and attained scale-above enterprise status within the same year.It has an installed power capacity of 4,250 KVA.
In 2024,the project generated an output value exceeding RMB 50 million,contributed over RMB 1 million in taxes,consumed 4.155million kwh of electricity,utilized 3.2267 million cubicmeters of gas,andemployed 150 workers.Upon full production,it is projected to achieve an annual output value exceeding RMB 400 million and annualtax revenue of over RMB 28 million.
Exemplary "Phoenix Initiative'Model
By revitalizingidle factory buildings and adopting vertical production layouts,the project was fully completed and operational within just fve months. It exemplifies Luxi County's industrial strategy of intensive and efficient land and spatial resource utilization.
Cutting-Edge Technology"Leadership
The company pioneered the introduction of fully electric melting furnace technology for tempered glass insulator production.It has established China's most advanced "fifth-generation"ultra-high voltage automated glass insulator production line and fully automated intelligent assembly lines,achieving rapid advancements in manufacturing and as- sembly processes.
Significant Economic Benefits
With promising growth prospects,tho oroject has secured signed orders totaling RMB 150 million and generated over USD 1 million in foreign exchange ea nings.It has realized immediate profitability upon commencement,marking a successful start to operations.
WORKSHOP SHOW
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Raw material workshop |
Molding Workshop |
Glue Assembly Workshop |
Bcratory |
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Logistics |
PROCESS
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Furnace |
Automatic Production Line |
Mechmical Test |
Mechanical Failing Load Test |
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Thermal Shock Chamber Cold Pyroschock Box |
Curing |
Temperature Cycle Test |
Verification of the Displancements and Coupling size teat |
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Appearance quality inspection |
Automatic cementing line |
Steep-front impulse voltage test |
Wet power-frequency withstand voltage test |